Fallout 4 nerf gun

Fallout 4 nerf gun DEFAULT

Fallout 4 Styled Pipe Pistol

Working With Steel

At first I though the steel was going the worst part, but it ended up being the simplest part of the whole build.

First the tube for the barrel was cut to length and drilled with 2 holes at either end of where the bolt slot will go. Then the slot was cut out with an angle grinder. The edges of the slot were straightened and cleaned up progressively by grinder-file-dremel. The inside of the tube has some kind of seam running through it so I used a reamer attached to a drill to clear that out too.

The handle was bent out of 3mm thick 25mm wide steel flat. I found this width to be the most comfortable to hold. I built a simple bending rig which I mounted to the bench and did the bending by hand. Because if the crude bending device I have I am not able to do the sharp corners found in the source drawings, but a raider out in the wasteland might not have a bender near by either, so I think the shape I have fits with the realism. The bent handle was then bolted to 6mm steel plate which will easily screw to the wooded body of the gun.

For the wrapped around steel parts, I marked the patterns out on some roughly mm thick steel sheet. I drilled holes out for the screws, and also put holes at the corner points so (a) I have guides to cut to and (b) I wont accidentally overcut in to the corner and make look bad. I used a combination of metal shear and nibbler tool which made easy work of cutting out the shapes. My mini pan brake bent the corners nicely.

Now for the fun part of rusting the steel! I mixed up some hydrochloric acid with water at about %, only by guess- no measuring. The parts were left to soak for minutes. The purpose of this soaking was to etch away any blacked or zinc coated surfaces. This is why I didn't care it the steel was galvanized or anything like that when I bought it. The etching also smooths out any sharp edges or burrs. I found the blue markout dye acts as a bit of a mask in the acid, so washing it of with acetone first is needed in future.

After a soak the parts were pulled out, given a little hose, and left to sit and rust. Rust will be noticeable after a couple of hours, but leaving it out overnight really rusts it good. When it has rusted up enough I give the a dip in a solution of caustic soda to neutralize the acid and stop the rapid rusting, then rinse them off. I also rusted up a selection of screws.

The gun barrel wasn't rusted as this ruins the inside. I just gave it a scrub in the caustic soda to clear off any marks and brighten it a little. 

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